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Manufacturing
 
 
 
 
The Manufacturing Site
 
 
We have vertically integrated manufacturing facilities right from spinning, weaving, processing, coating, impregnation, drying, rolling, cutting, packing and sterilization that has made us a full-fledged producer of quality medical products and have grown over the years. Today, we are proud to say that we are a leading global medical device company and a major supplier in the product segments of Casting, Bandaging, Wound care, Compression Stockings, Rehabilitation Aids, Operation Theatre Products, Hygiene Care, Patient Care Devices, Continence Care and Re-packing of Drugs.

All our sites are cGMP certified in accordance with Revised Schedule ‘M’ duly approved and audited by FDA, Maharashtra State.  The sites deliver products that comply with international quality specifications and are the driving force of the organization.  It is equipped with all the latest Machinery including air handling and dust extraction systems to maintain the environment and meet the requirements for manufacture of Surgical Dressings and other medical devices.  To support the manufacturing operations, it has a full-fledged Laboratory for Chemicals, Instrumentation and Microbiology.  All raw materials are purchased from approved Vendors and manufacturing processes are carried out in accordance with stipulated SOP’s in suitable environment to minimize bio-burden levels. The Quality Management Systems are certified for ISO 9001:2000 and ISO/EN 13485.  The products manufactured are ‘CE’ marked.

 
The Few Salient Features Of The Plant
 
  • Manufacturing facility is strategically located in close proximity to Mumbai which is the commercial hub of India that is well connected by Sea, Air and Rail net work;
  • Facility is having Clean Rooms of Class 100, Class 10000 and Class 100000 with separate service areas for products that are terminally sterilized and re-packed drugs. For Casting, Bandaging and Rehabilitation Products, the manufacturing areas have been designed with suitable dust extraction systems and air handling units;
  • Well laid manufacturing facility for each product category having unidirectional material flow and man movement;
  • ‘Validation of Equipments, Processes and Systems including Process Controls;
  • Adherence to Standard Operating Procedures (SOPs) and Training;
  • The sites consist of 3 buildings designed to separate the stage wise processes to avoid mix – up’s, cross contamination. AHUs (Air Handling Units), Dehumidification Units and Dust Extraction Systems have been installed as required to take care of the environment;
  • The environments are conditioned in each area with respect to temperature, humidity, filtration, particulate counts, etc;
    Continually improved Total Quality Management System;
 
 

The Production Capacity

 
The Plant has the following Sections with the production capacities:
 

Sr. No.

Description

Annual Production Capacity

1

Moist Wound Dressings

30 Million Pouches

2

Moist Wound Dressings (Multiple Dressings)

5 Million Packs

3

Dry Wound Dressings

30 Million Packs

4

Elastic Adhesive Bandages

2 Million Rolls

5

Adhesive Plaster (Zinc Oxide)

1 Million Sq. Mtrs.

6

Open Wove Bandages 360000 Dozens

7

Gauze Swabs, Abdominal Swabs etc. 300000 Packs

8

Standard Dressings & First Aid Dressings & Other Bandaging 20 Million Units

9

Bleached Gauze

25 Million Sq. mtrs

10

Absorbent Lint, Flannel Cloth, Cotton 300000 Kgs.

11

Wipes & Swabs 20 Million Pcs.

12

Crepe Bandages 30 Million Rolls

13

Rehabilitation Aids 500000 Pcs.

14

Plaster of Paris Bandages 50 Million Rolls

15

Continence Care Products 30 Million Pcs.

16

Menstrual Pods 5 Million Pcs.

17

Other Misc. Devices 15 Million Pcs.

18

First Aid Kits 15 Million Kits

19

Re-packed Drugs

 

 

(a) Liquids 20 Million Bottles

 

(b) Powders 15 Million Packs
 
 
 
 
 
   
 
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